LEAD BATTERY RECYCLING PLANT

Technology for Lead Battery Recycling plants with complete component’s separation

Battery Recycling breaking process

GME Technology given by the high tech system of grids and poles division using the natural gravity for a TOTAL separation of ALL the components (PP, PE, PB paste, Pb/Sb, Pb/Ca) with a very low impact on consumption and more ecological (-52% vs normal process)

GRAVITY BREAKER;BREAKER;BREAKER

ULTRAPURE 99.98% Pb quality

Main functions

  • Drained lead acid recovery and collection
  • Breaking of the battery scraps in Hammer mill
  • Separation of high purity battery lead paste
  • Recovery of battery lead paste dewatered with filter press
  • Clean Grids & Poles recovering
  • Recovery of Polypropylene with additional option of grinding
  • Recovery of PE (Polythene)
  • Process to remove sulfur crayon lead (de-sulfation)
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TECHNOLOGY

Complete separation of ALL the 5 elements componing the Battery (PP, PE, PB paste, Pb/Sb, Pb/Ca)

QUALITY

Ultra High output purity of all the 5 elements (ULTRAPURE 99,98% Pb, Grids&Poles 98,5%, Polypropylene 99,5%)

CONSUMPTION

Complete separation of Pb/Sb and Pb/Ca using the natural Gravity that allows a cost/consumption reduction by 52%

BATTERY RECYCLING OUTPUT QUALITY

PRODUCT QUALITY

BATTERY LEAD

Battery Lead Acid drainage filtered with the possibility of re-sell. Battery Lead paste very low contamination from lead metal and plastics, with moisture < 10%, residual sulfur​ < 0,4% (only for de-sulfuration treatment)

Grids & Poles

Grids & Poles metallic yield minimum purity 98.5%

POLYPROPYLENE PURITY

Polypropylene (chips) minimum purity 99.5%, size 70/100 mm or 15mm after grinding. The perfect size to be reselled to the plastic manufacturers.

PE SOLUTIONS

PE (Polythene) to be sent to landfill or with the possibility of combustion in rotary furnace

LEAD SMELTING FURNACE

SMELTER main functions

FOUNDRY MACHINERY FOR BATTERY LEAD RECYCLING

  • Grids & Lead paste melting based on rotary furnace
  • Refinery units of lead alloys based on Kettles
  • Loader vibrating channel for rotary furnace
  • Rotary smelting furnace powered by oxy gas
  • Treatment and filtration of exhaust gas with bag filters specifically designed for Lead
  • Water Quencher systems for dioxins abatement
  • Reactors sodium bicarbonate for the reduction of Sox, HCl e HF
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LEAD REFINERY

REFINERY main functions

  • GME Refining Plant is based on latest pyrometallurgical technology for Lead Refining, guaranteeing a Lead circular production with one of the highest purity level of the Market: 99.985% of refined lead.
  • Refining system has the aim to remove the totality of the major impurities present in the Lead after the recycling phase, such as Copper, Arsenic, Tin, Antimony, Bismuth and much more.
  • GME Refining Kettle Furnaces are designed to cover different sizes, ranging from 25 to 100 tonnes cap., engineered to drastically reduce the energy consumption thanks to the special design of the oven using high efficiency natural gas / LPG / Air burners.
  • Pollutions and Emissions are controlled thanks to a special design of the hood on top of the kettle with a major suction system and with a monitoring sensor on stack, after bag filters, to keep the contaminants level under the limits and automatically control the reagent’s feeding along with all the others parameters such as: flow rate, temperature, pressure.
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Contact Form

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    Contact Details HeadQuarter

    +39-039 59 61 249 or +39-039 59 61 248
    Via Liguria 1, 20900 Monza (MB) – ITALY

     

    Contact Details Technical Office

    +39-0383 43 123
    Via Emilia 66, 27058 Voghera (PV) – ITALY

    Let’s work on your exciting new RECYCLING PLANT together!