Tianneng Project Description

In 2011, the GME’ engineers followed the Battery Recycling Plant Project with ZHEJIANG TIANNENG SOURCE MATERIAL CO., LTD, P. R. China. > In the project, which built a Battery Breaker plant with a capacity of 25  tons per hour in Changxin county,  Huzhou, Zhejiang our Engineers were responsible for the engineering, procurement, execution and the installation supervision.

Performed activities: 2011, battery recycling plant cap. 150.000 tpy supplying, with

Battery breaker unit, 25 tph capacity, including

Pre-crusher by 1st hammer mill in SS316
Acid (electrolyte) draining by screening
Drained acid collecting & filtering
Aerosol droplet pollution colletion by suction points on breaker and wet scrubbing before discharding to atmosphere, execution in polypropylene
Paste collecting into stirred tank with pump transferring to de-sulphuration unit 
Crushed material separation into SS316 tanks with water
Breaker acid water filtering to charge to de-sulphuration unit 

Paste de-sulphuration unit, 400 tpd capacity, including: 

Couple of insulated & SS316 made stirred reactors
Soda feeding to reactors by dense-phase system
SS316 vortex pump feeding the de-sulphurated paste slurry to filter press
SS316 filter press 6,5 m3 capacity, with bottom pannels cake conveyor transferring to deposit.
Heavy metals salt solution removal unit
Salt solution polishing filter press
Anydrous sodium sulphate crystallization, detergent quality, with water condensation for re-using in the de-sulphuration process

Projects specs

Sector: batteries recycling plant


Country: Changxin county, Huzhou,Zhejiang, P. R. China

Performed activities: Battery recycling plant cap. 150.000 tpy supplying, with battery breaker, paste de-sulphuration unit, couple of rotary furnaces, 6 kettles 120 Ton, 1 ingots casting belt

Capacity of the plant: 150.000 tpy

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Twin rotary furnaces 12 m3 capacity (30 ton)

with batch cycle 4,0 hours, 35 m3 of gas/ton of lead    bullion consumption and 4% the Pb into slag, including:
Automatic loader with 12 m3 hopper, same to the rotary.
Furnace rotation by low speed hydraulic motor coupled to teeth pinion and cogwheel
Furnace melting by SS mono-tube, self cooled, oxy-gas burner.
Cr/Mg bricks insulation
2x center shed pouring holes for lead and slag casting (different time) into crucibles
Automatic crucible moving by winches
De-dusting system with center furnace house, sides tunnel and mixing chamber for exhaust gas and fuggitive emission collecting, including the lime feeding & couple of bag filter, the system is according the EU regulations

No. 6 kettles 120 Ton, including:

The first two with tilting table for crucibles content reversing into kettles
The last two with bottom pouring hole for gravity casting to ingot caster
No. 2 chain skimmers for dross fast skimming
No.  2 stirrers
No. 4 lead pumps
No. 3 dross metallic conveyor

No. 1 ingots casting belt, 20 ton per hour capacity with 25 kg ingots

N.3 pre-heated liquid metal valves for kettles bottom casting system
N.3 pre-heated liquid metal pipes to gravity pot casting
N. 1 garvity pot with bottom liquid dosing needle valve

 N.1 variable speed casting belt with:

250 bolted special cast iron moulds
N.1 cast iron star wheel
N.1 moulds cooling by water spray nozzles with water collecting to cooling tower
N.1 ingots customer logo printing
N.1 moulds hammering at ingots discharging point
N.1 ingots discharging device
N.1 ingots collecting twin chain belt with ingots alignment and with ingots stops
ingots layer clamping, lifting, transporting, with weighin and rotation, to stacking position
n.1 storage belt for n. 10 stacks.

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